Global Heat Exchangers Market Assessment, By Type [Shell and Tubes, Plates and Frames, Air Cooled, Others], By End-use Industry [Chemicals and Petrochemicals, Oil and Gas, Power Industry, HVAC, Food and Beverages, Others], By Region, Opportunities and Forecast, 2017-2031F

Global heat exchangers market is projected to witness a CAGR of 7.45% during the forecast period 2024-2031, growing from USD 20.25 billion in 2023 to USD 35.98 billion in 2031. Heat exchangers are designed to transfer heat from one fluid to another without direct fluid contact. The equipment is extensively used across industrial, commercial, and residential sectors, along with heating, ventilation, and air conditioning (HVAC) and refrigeration, providing efficient fluid or air heating or cooling.

The heat exchangers market is growing due to multiple factors, such as increasing demand for energy efficiency. The acceleration of industrialization has boosted the requirement for heat exchangers. Further, governments are implementing stronger environmental regulations to control carbon emissions and boost energy efficiency, which has raised the demand for heat exchangers.

Multiple industries have experienced significant gains in performance and efficiency due to recent advancements in heat exchanger technology. New arrangements that optimize thermal performance have been included in enhanced heat transfer technologies, which are the outcome of improved designs and inventive materials. The improved designs of heat exchangers include enhanced heat transfer technologies, which assist in optimizing the thermal performance of the equipment in industrial operations.

For instance, in July 2024, SWEP, a part of Dover Corporation, launched the SWEP 190 range of brazed plate heat exchangers, optimized for low-global warming potential and natural refrigerant. Single-circuit and dual-circuit versions are available in the 190 series, with an effective operating range of 60kW to 150kW. In a variety of HVACR applications, the 190 units serve as condensers and evaporators. They are specifically made to work with R32, R454B, and R290.

Government Regulations to Stimulate Market Growth

Globally, governments are enforcing significant energy efficiency guidelines, especially in the industrial and commercial sectors, which boosts the demand for modern heat exchangers. These devices help businesses abide by the rules set by the government to lower the consumption of energy in the heating, cooling, and other process industries.

For instance, the European Union's Ecodesign Directive and the Energy Performance of Buildings Directive (EPBD) encourage the adoption of energy-efficient HVAC systems, which directly fosters the demand for efficient heat exchangers.

Similarly, in the United States, the Department of Energy (DOE) has implemented restrictions to improve efficiency in industrial heat exchangers, particularly in energy-intensive industries such as petrochemicals and refineries. Additionally, many governments are offering incentives for adopting renewable energy technologies, which often incorporate heat exchangers for efficient energy conversion and utilization. This trend is particularly evident in the growing sectors of heat pumps, where heat exchangers are essential for maximizing energy efficiency.

Furthermore, as industries strive to minimize energy consumption and carbon emissions, heat exchangers have become vital for achieving regulatory goals. In alignment with decarbonization and carbon pricing policies, there is an encouragement for the use of energy-efficient heat exchangers. As the demand to reduce greenhouse gas emissions increases in various industries, heat exchanger systems have become essential equipment, particularly for sectors transitioning to more sustainable energy practices.

For instance, in December 2023, the European Union updated its Ecodesign Directive to include stricter efficiency requirements for HVAC systems, which directly impact the design of heat exchangers and the efficiency of the equipment. This development will increase the adoption of heat exchangers in different applications and increase the market size of the industry.

Advancements in Technology to Stimulate Market Growth

Recent technological improvements in heat exchangers have considerably enhanced efficiency, customization, and operational effectiveness across a wide range of sectors. Advanced materials such as carbon composites, graphite, and ceramics are being used to accelerate heat transfer durability, efficiency, and resistance to corrosion. Technological upgrades make heat exchangers valuable in extreme environmental conditions such as chemical processing, power generation, and the oil and gas industry. The incorporation of 3D printing technology enhances design and manufacturing of heat exchangers, offering numerous advantages such as customizable shapes and sizes. Traditional manufacturing techniques often impose limitations on the complexity of designs due to constraints in tooling and fabrication methods. 3D printing technology is an additive process that builds components layer by layer, resulting in fewer materials used, further helping to reduce costs. Additionally, the growth of microchannel heat exchangers (MCHX) has made it possible to create highly efficient, miniaturized solutions that are vital for space-saving applications in the HVAC and automotive industries.

Furthermore, the integration of Internet of Things (IoT) with heat exchangers is contributing to the growth of the market by enhancing reliability, efficiency, and predictive maintenance capabilities. IoT-enabled heat exchangers utilize sensors and data analytics to monitor key parameters such as temperature, pressure, and flow rates in real time.

For instance, in January 2024, DecarbonX introduced heat exchangers named HEX Care. The product is able to utilize artificial intelligence (AI) to identify fouling problems autonomously and alert personnel to maintenance requirements. By proactively reducing fouling and minimizing operational disturbances, the technology aims to improve the operational efficiency of petrochemical plants and contribute to lower CO2 emissions. This development is expected to increase the company’s sales and revenue in the coming years.

Shell and Tube Heat Exchangers to Dominate Market Share

Shell and tube heat exchangers are used for a variety of applications in multiple industries, such as petrochemicals, power generation, and oil and gas, gaining a significant share of the market. Shell and tube heat exchangers are ideal for fulfilling industrial operations as of equipment deep design, which enables equipment to withstand high temperatures and pressures. The ongoing expansion of refining facilities and petrochemicals drives the demand for shell and tube heat exchangers, particularly in Asia-Pacific. Furthermore, industries are increasingly focusing on sustainability and energy efficiency, for which shell and tube heat exchangers are capable of significantly reducing energy consumption and operational costs. Moreover, continuous innovations in design and materials have improved the performance and durability of shell and tube heat exchangers. Advances such as additive manufacturing are enabling the production of more efficient units that meet the evolving demands of industries.

Additionally, the growing focus on energy efficiency and sustainability due to government regulations is boosting the demand for shell and tube heat exchangers. As shell and tube heat exchanger is typically used for high-pressure applications, helping to optimize energy consumption across various sectors, it supports the market’s growth trajectory.

For instance, in September 2024, Alfa Laval launched three new heat exchangers at the Chillventa 2024 exhibition, with the product name SE series, AC900, and Semi-welded plate. The new heat exchangers will be utilized in residential, commercial, and industrial applications. 

Europe to Dominate the Heat Exchangers Market Share

Multiple factors dominate the share of the heat exchanger market in Europe, including technical innovation, the rising industrial need for sustainable solutions, and stringent energy efficiency laws. Government measures include the European Green Deal and the Energy Efficiency Directive (EED), which allow manufacturing facilities and industries to install energy-efficient technologies.

Heat exchangers are used in industrial operations with the aim to minimize energy consumption and enhance thermal management. The requirement for heat exchangers has increased across industries such as food processing, pharmaceuticals, and renewable energy, where resource efficiency and waste heat recovery are important. As Europe progresses with decarbonization and a circular economy, heat exchangers play a vital part in decreasing energy loss and attaining goals for sustainability.

For instance, in May 2022, Conflux Technology and GKN Additive announced a collaboration for the development, design, and production of heat exchangers in Europe. The partnership will leverage Conflux's expertise in thermal management and GKN's capabilities in additive manufacturing to create innovative and efficient heat exchanger solutions. This development will help the manufacturer to increase revenue and market share in the coming years.

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Future Market Scenario (2024 – 2031F)

• Incorporating IoT and AI into heat exchangers is anticipated to greatly boost the market by enhancing efficiency and simplifying maintenance through predictive measures. Smart heat exchangers will enable continuous tracking of performance indicators, resulting in preventative maintenance and decreased periods of inactivity. This technological progress improves system reliability and increases the need for advanced heat exchangers in different industries.
• The rising industrialization in countries such as China and India is expected to boost the need for heat exchangers due to growing investments in efficient energy technologies. Additionally, advancements in manufacturing, business, and industries in the region have contributed to the overall expansion of the global heat exchangers market. The increasing need for heat exchangers is driven by end-use industries such as chemicals and petrochemicals, HVAC, and oil and gas, along with government initiatives in countries such as Japan and India to generate thermal and solar energy.
• Government regulations focused on enhancing energy efficiency and lowering carbon emissions significantly influence the market dynamics. Initiatives, such as the European Green Deal, establish rigorous targets for renewable energy utilization, encouraging widespread adoption of efficient heat exchangers across multiple industries. This regulatory push is expected to drive growth in the heat exchanger market as sectors align their operations with these environmental objectives.

Report Scope

“Heat Exchangers Market Assessment, Opportunities and Forecast, 2017-2031F”, is a comprehensive report by Markets and Data, providing in-depth analysis and qualitative and quantitative assessment of the current state of global heat exchangers market, industry dynamics, and challenges. The report includes market size, segmental shares, growth trends, opportunities, and forecast between 2024 and 2031. Additionally, the report profiles the leading players in the industry, mentioning their respective market share, business models, competitive intelligence, etc.

Report Attribute	Details
Base Year of the Analysis	2023
Historical Period	2017-2022
Forecast Period	2024-2031
Projected Growth Rate	CAGR of 7.45% between 2024 and 2031
Revenue Forecast in 2031	USD 35.98 billion
Segments Covered	Type, End-use Industry
Regions Covered	North America, Europe, South America, Asia-Pacific, Middle East and Africa
Key Companies Profile	Alfa Laval Corporate AB, GEA Group Aktiengesellschaft, Danfoss A/S, Kelvion Holding GmbH, Xylem Inc., HISAKA WORKS, LTD., API Heat Transfer, FUNKE Wärmeaustauscher Apparatebau GmbH, HRS Heat Exchangers Limited, Mersen Corporate Services SAS, Dover Corporation, Lummus Technology LLC, General Electric Company (GE Vernova), Johnson Controls Inc.
Customization Scope	15% free report customization with purchase
Pricing and Purchase Options	Avail the customized purchase options to fulfill your precise research needs
Delivery Format	PDF and Excel through email (subject to the license purchased)

In the report, global heat exchangers market has been segmented into the following categories: 

• By Type
  • Shell and Tube
  • Plates and Frames
  • Air Cooled
  • Others
• By End-use Industry
  • Chemicals and Petrochemicals
  • Oil and Gas
  • Power Industry
  • HVAC
  • Food and Beverage
  • Others
• By Region
  • North America
  • Europe
  • Asia-Pacific
  • South America
  • Middle East and Africa

Key Players Landscape and Outlook

Continuous innovation is a key feature of the global heat exchanger landscape, with companies striving to excel in product innovation, energy efficiency, and cost-effectiveness. The market outlook remains optimistic, driven by increasing demand for high-pressure heat exchangers, digitalization, and sustainability initiatives. Manufacturers in the heat exchanger industry are focused on regulatory compliance, energy efficiency, and technological advancements, which are likely to shape the industry’s future. The rise in collaborations and emerging technologies is expected to augment competition in this rapidly evolving market.

For instance, in December 2023, Lummus Technology announced a strategic supplier agreement with NET Power Inc. to design and supply recuperative heat exchangers (HXR) for NET Power’s near-zero emissions power generation process. This collaboration aims to enhance the efficiency of energy recovery from the turboexpander exhaust and air separation unit, which is crucial for reheating recirculated CO₂ in the NET Power Cycle.

For instance, in February 2023, Alfa Laval launched a new series of hygienic gasketed plate heat exchangers (GPHEs) designed specifically for the food and beverage industry to maximize productivity and maintain high hygiene standards. This development will help the company to increase its revenue in the coming years.

Key Players Operating in Global Heat Exchangers Market are:

• Alfa Laval Corporate AB
• GEA Group Aktiengesellschaft
• Danfoss A/S
• Kelvion Holding GmbH
• Xylem Inc.
• HISAKA WORKS, LTD.
• API Heat Transfer
• FUNKE Wärmeaustauscher Apparatebau GmbH
• HRS Heat Exchangers Limited
• Mersen Corporate Services SAS
• Dover Corporation
• Lummus Technology LLC
• General Electric Company (GE Vernova)
• Johnson Controls Inc.

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