Global Automated Storage and Retrieval Systems (ASRS) Market Assessment, By Type [Unit Load, Rack Configuration, Automated Pallet, Robotic, Others], By Function [Assembly, Storage and Retrieval, Kitting, Distribution, Others], By Industry [Automotive, Food and Beverages, Retail and E-commerce, Semiconductor and Electronics, Healthcare, General Manufacturing, Others], By Region, Opportunities and Forecast, 2017-2031F

Global automated storage and retrieval systems (ASRS) market is projected to witness a CAGR of 7.32% during the forecast period 2024-2031, growing from USD 8.85 billion in 2023 to USD 15.58 billion in 2031. The market is witnessing significant growth due to the increasing demand for efficiency, accuracy, and cost-effectiveness in warehousing and inventory management, with the expansion of e-commerce and online retail businesses requiring faster order fulfillment and optimized storage to accommodate high volume processing and quick turnaround times. ASRS technology addresses these needs by reducing labor costs, maximizing storage space, and enabling fast, error-free operation. The desire for sustainable, environmentally friendly warehousing drives companies to implement automation to reduce energy consumption and improve safety by minimizing human intervention in potentially hazardous tasks. Industries such as healthcare, automotive, and manufacturing are using ASRS for optimized logistics scalability and real-time inventory tracking, which is critical to managing complex supply chains. Technological advancements such as the integration of AI and robotics are making ASRS increasingly adaptive, efficient, and affordable, further driving its adoption across industries.

In February 2024, Robert Group partnered with Dematic Corp. to open Quebec's first fully automated cold storage facility featuring 130-foot-tall cranes and a capacity of 60,000 pallets for fresh and frozen products. This innovative ASRS solution enhances supply chain efficiency and sustainability by reducing labor costs and improving storage density. By pioneering such advanced technology, the partnership boosts the adoption of ASRS in 3PL and other sectors, driving market growth through increased efficiency, reliability, and environmental benefits.

Cost Savings and Space Optimization to Drive Market Growth

Cost reduction and space optimization play a key role in the growth of the automated storage and retrieval systems (ASRS) market. ASRS helps businesses make the most of limited warehouse space by using vertical and compact layouts to achieve high storage density, reducing the need for large facilities and real estate costs. Automation reduces labor costs by minimizing human involvement in repetitive and error-prone tasks such as goods acquisition and inventory management. This reduction in labor requirements translates into lower operational costs and increased efficiency, making it particularly attractive to sectors such as e-commerce, manufacturing, and logistics. As businesses seek to optimize costs and space in response to increasing global competition, ASRS provides a strategic solution to improve productivity and maintain leaner operations.

In June 2023, Falcon Autotech launched NEO, a revolutionary ASRS technology that uses bots capable of moving in X, Y, and Z dimensions to automate retrieval and sorting tasks, significantly enhancing order fulfillment speed and picker productivity. This adaptable, cost-effective system leverages robotics, AI, and advanced sensors, making it scalable and efficient for warehouses of all sizes. By offering improved efficiency, reduced labor costs, and streamlined inventory management, NEO is set to drive substantial growth in the ASRS market, particularly in countries such as India, with labor cost challenges.

Growth in E-commerce and Retail Demand to Drive Market Growth

The rise of e-commerce and online retail has significantly boosted the demand for automated storage and retrieval systems, with e-commerce requiring fast and accurate order fulfillment and high-volume processing. ASRS solutions offer efficiency by speeding up item retrieval, reducing errors and optimizing storage space to handle thousands of orders daily. ASRS systems support goods-to-person models where items are quickly brought to employees or automated packing stations reducing the time and labor costs associated with manual picking. As retailers expand their warehouses to manage larger inventories and complex distribution networks, ASRS enables better scalability and flexibility. This technology helps meet the rapid demands of online shoppers. It enhances customer satisfaction through faster and more reliable service making ASRS, leading to an increasingly essential investment for e-commerce growth.

In May 2023, Hy-Tek Material Handling, Inc. and Hai Robotics partnered to enhance storage efficiency, workflow, and order accuracy with advanced ASRS solutions to reduce storage footprints and improve fulfillment rates. This collaboration introduces innovative technologies such as Hai Flex and Hai Pick A3, enabling faster startups, scalability, and competitive costs, particularly benefiting sectors such as apparel, retail, e-commerce, and 3PL. By addressing challenges such as labor shortages and increasing consumer demands, the partnership is set to drive significant growth in the ASRS market, enhancing operational efficiency and customer satisfaction.

Unit Load Storage to Dominate Automated Store and Retrieval Systems Market Share

Automated unit load storage and retrieval systems dominate the share of the market due to their efficiency in handling large and heavy items, making them ideal for industries such as automotive, manufacturing, logistics, etc. Single-load ASRS efficiently handles heavy loads by storing and retrieving items on pallets, reducing loading and unloading times while maximizing storage density. They streamline inventory management, allowing easy tracking and management of bulk items which is essential for high-volume operations. Unit load ASRS systems are often more cost-effective for large warehouses as they automate the process of managing heavy items without requiring a lot of human labor, reducing costs and increasing productivity. The ability to handle high-density, high-load applications is a key factor in the system's widespread adoption across various industries.

In July 2023, Kraft Heinz Company, invested over USD 400 million to build one of North America's largest automated CPG distribution centers in DeKalb, set to open in 2025. This 775,000-square-foot facility will feature cutting-edge ASRS technology, significantly enhancing supply chain efficiency reducing labor costs and supporting sustainable practices. By driving greater operational agility and distributing products faster, this investment will bolster the ASRS market growth, emphasizing automation and innovation in large-scale distribution. The facility is expected to generate over 150 jobs and establish DeKalb as a key hub for food processing and distribution.

North America to Dominate the Automated Store and Retrieval Systems Market Share

North America dominates the share of the automated storage and retrieval systems (ASRS) market, driven primarily by the rapid expansion of e-commerce and rising demand for automation in sectors such as retail, manufacturing, logistics, etc. Companies in the United States and Canada are actively investing in ASRS to improve efficiency, reduce labor costs, and manage operations at scale, especially as e-commerce grows. In addition, North American warehouses are facing labor shortages and higher wages. Hence, automated solutions such as ASRS are very attractive for cost economics and space optimization. The technical advancement between robot engineering and AI further supports the ASRS market by enabling actual inventory management and faster control processing. These factors along with the region’s focus on advanced technology and innovation have made North America a major player in ASRS adoption.

In April 2024, TGW Logistics Group GmbH and OPEX Corporation formed a strategic partnership to enhance OPEX’s Infinity AS/RS technology, leveraging TGW's extensive intralogistics experience. This collaboration aims to optimize efficiency, scalability, and storage capacity, targeting new customer groups in the United States and Europe. By combining strengths and focusing on innovation, the partnership is poised to drive significant growth in the ASRS market, offering advanced, flexible solutions that cater to small and medium-sized fulfillment projects.

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Future Market Scenario (2024 – 2031F)

• ASRS will heavily incorporate AI and robotics to enhance precision, speed, and flexibility, making operations more efficient and reducing human error.
• ASRS will evolve to include energy-efficient technologies, reducing carbon footprints and supporting environmental sustainability goals.
• Modular and scalable ASRS solutions will become more prevalent, allowing businesses to adapt to changing demands and warehouse layouts without significant downtime or investment.
• The integration of IoT will improve real-time data collection and system monitoring, optimizing inventory management and operational efficiency.

Report Scope

“Automated Storage and Retrieval Systems (ASRS) Market Assessment, Opportunities and Forecast, 2017-2031F”, is a comprehensive report by Markets and Data, providing in-depth analysis and qualitative and quantitative assessment of the current state of global automated storage and retrieval systems (ASRS) market, industry dynamics and challenges. The report includes market size, segmental shares, growth trends, opportunities and forecast between 2024 and 2031. Additionally, the report profiles the leading players in the industry, mentioning their respective market share, business models, competitive intelligence, etc.

Report Attribute	Details
Base Year of the Analysis	2023
Historical Period	2017-2022
Forecast Period	2024-2031
Projected Growth Rate	CAGR of 7.32% between 2024 and 2031
Revenue Forecast in 2031	USD 15.58 billion
Segments Covered	Type, Function, Industry
Regions Covered	North America, Europe, South America, Asia-Pacific, Middle East and Africa
Key Companies Profile	Daifuku Co., Ltd., Murata Machinery, Ltd., Honeywell International Inc., Kardex Group, SSI Schaefer AG, TGW Logistics Group GmbH, Toyota Industries Corporation, Swisslog Holding AG, System Logistics S.P.A., AutoStore Holdings Ltd.
Customization Scope	15% free report customization with purchase
Pricing and Purchase Options	Avail the customized purchase options to fulfill your precise research needs
Delivery Format	PDF and Excel through email (subject to the license purchased)

In the report, global automated storage and retrieval systems (ASRS) market has been segmented into the following categories: 

• By Type
  • Unit Load
  • Rack Configuration
  • Automated Pallet
  • Robotic
  • Others
• By Function
  • Assembly
  • Storage and Retrieval
  • Kitting
  • Distribution
  • Others
• By Industry
  • Automotive
  • Food and Beverages
  • Retail and E-commerce
  • Semiconductor and Electronics
  • Healthcare
  • General Manufacturing
  • Others
• By Region
  • North America
  • Europe
  • Asia-Pacific
  • South America
  • Middle East and Africa

Key Players Landscape and Outlook

Companies in the automated storage and retrieval systems market are focusing on innovation, expansion, and strategic partnerships. Many ASRS companies such as Daifuku and Dematic are investing in advanced technologies such as artificial intelligence and robotics to improve the accuracy, speed, and flexibility of their systems with this technical integration, providing more efficient and personalized solutions, such as intelligent picking and stock monitoring, that meet the requirements of electronic commercial transactions and mass industry. In addition, companies are expanding the geographical scope of product portfolios. For instance, large -scale players will introduce modular and scalable ASRS systems to satisfy small and medium-sized enterprises or companies with limited warehouses and expand their customer base. Some companies have formed partnerships, acquiring small and medium-sized enterprises and are expanding their abilities with specific sectors, such as cold storage and healthcare, which are growing ASRS. ASRS suppliers emphasize sustainability by designing energy-efficient systems that help reduce a warehouse's carbon footprint. By offering green, efficient solutions, ASRS companies appeal to environmentally conscious customers and strengthen their position in the market.

In September 2024, Toyota Industries invested in Gideon to leverage Gideon's advanced AI and robotics for warehouse and manufacturing automation and to enhance its vision-based autonomous vehicle solutions. The partnership aims to simplify and standardize autonomous transportation systems, thereby making them more flexible and scalable. Gideon's technology will benefit from Toyota's manufacturing expertise and global presence, improving operational efficiency and speeding deployment times. This strategic investment expands Toyota Industries' automation capabilities and drives growth in the ASRS market by providing innovative, adaptable solutions that improve productivity and reduce costs.

Key Players Operating in Global Automated Storage and Retrieval Systems (ASRS) Market are:

• Daifuku Co., Ltd.
• Murata Machinery, Ltd.
• Honeywell International Inc.
• Kardex Group
• SSI Schaefer AG
• TGW Logistics Group GmbH
• Toyota Industries Corporation
• Swisslog Holding AG
• System Logistics S.P.A.
• AutoStore Holdings Ltd.

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